Invent Controls Pvt Ltd

Flame Proof Control Panels

What is Flame Proof Control Panels?

Flame Proof Control Panel Boards are specially designed enclosures used to house electrical components in hazardous environments where there is a risk of explosion due to flammable gases, vapors, or dust. These panels are constructed to contain any internal explosion, preventing it from igniting the surrounding atmosphere. Made from robust materials and sealed to strict standards, flame proof control panels ensure that electrical equipment operates safely even under potentially explosive conditions. They are commonly used in industries such as oil and gas, chemical processing, mining, and pharmaceuticals, where maintaining safety and preventing ignition sources is critical. By providing secure and reliable operation of electrical systems in hazardous areas, flame proof control panel boards are essential for protecting both personnel and equipment.

Flame Proof Control Panels @ Invent

Invent Controls Private Limited's Flame Proof Control Panel Boards are engineered to operate seamlessly in hazardous environments, offering unmatched safety and reliability. These panels are meticulously designed to prevent the ignition of surrounding flammable gases or vapors, ensuring optimal protection in high-risk areas. Equipped with advanced safety features, robust construction, and compliance with international standards, our flame proof control panels are ideal for industries such as oil and gas, chemical processing, and mining. The use of high-quality materials and innovative sealing techniques guarantees longevity and consistent performance, even under the most demanding conditions.

At Invent Controls, we prioritize both functionality and safety. Our Flame Proof Control Panel Boards are not only built to withstand extreme conditions but also to provide precise control and monitoring capabilities. Each panel undergoes rigorous testing to ensure it meets the stringent requirements of explosion-proof certification. With easy-to-use interfaces and customizable options, these panels offer flexibility to meet specific operational needs while maintaining the highest safety standards. By choosing Invent Controls' Flame Proof Control Panel Boards, you are investing in a solution that delivers peace of mind and operational excellence.

Special Features

Special Features of Invent Controls Private Limited Flame Proof Control Panel Boards

Flame Proof Control Panel Boards

Invent Controls Private Limited offers top-of-the-line Flame Proof Control Panel Boards, designed for hazardous environments where safety and reliability are paramount. Here are the key features:

1. Explosion Proof Design: Our flame proof control panels are designed to prevent internal explosions from igniting the surrounding atmosphere, ensuring safety in hazardous areas such as petrochemical plants, oil refineries, and mining operations.

2. High-Quality Materials: Constructed from robust materials, our panels are resistant to corrosive elements and extreme temperatures, providing long-lasting durability and performance in harsh conditions.

3. Compliance with Safety Standards: Our flame proof control panels meet international safety standards and certifications, including ATEX and IECEx, ensuring they are suitable for use in explosive atmospheres.

4. Customizable Solutions: We offer customizable configurations to meet specific operational requirements. Whether you need specific control components, monitoring systems, or unique enclosures, our panels can be tailored to your needs.

5. Advanced Monitoring and Control: Equipped with state-of-the-art monitoring and control systems, our flame proof panels provide real-time data on system performance, enabling proactive maintenance and efficient operation.

6. Easy Installation and Maintenance: Designed for ease of installation and maintenance, our panels feature accessible components and clear labeling, reducing downtime and simplifying routine checks and repairs.

7. Enhanced Safety Features: Our panels include additional safety features such as overcurrent protection, thermal overload protection, and secure locking mechanisms to ensure safe operation in hazardous environments.

8. Energy Efficiency: Our flame proof control panels are designed to optimize energy consumption, reducing operational costs while maintaining high performance and reliability.

9. Compact and Space-Saving Design: Despite their robust construction, our panels are designed to maximize space efficiency, making them ideal for installations where space is limited.

10. Comprehensive Support Services: We provide comprehensive support services, including design consultation, installation, commissioning, and ongoing technical support. Our team of experts is dedicated to ensuring the optimal performance and safety of your flame proof control panels.

For more information on our Flame Proof Control Panel Boards and how they can enhance safety and reliability in hazardous environments, please contact us or visit our contact page.

Flame Proof Control Panels are essential components in electrical distribution systems, providing a centralized point for controlling and distributing electrical power. These panels are designed to accommodate various electrical components, ensuring reliable power distribution for industrial, commercial, and residential applications.

General Overview

Electrical Specifications
Rated Voltage	Up to 415V AC, 50/60 Hz
Rated Current	Up to 800A
Short Circuit Rating	50kA for 1 second
Busbar Material	Electrolytic grade copper/aluminum
Busbar Configuration	Three-phase and neutral with Earth
Insulation Level	1000V AC
Cable Entry	Top/bottom entry as per customer requirements
Internal Wiring	PVC insulated copper cables
Protection Class	IP55 (Outdoor), IP65 (Indoor)

Mechanical Specifications
Enclosure Material	CRCA (Cold Rolled Close Annealed) sheet steel
Panel Thickness	Doors: 2.0 mm Side Panels: 1.6 mm Base: 3.0 mm
Finish	Powder-coated with epoxy polyester
Color	RAL 7032 (or as specified by the customer)
Mounting	Floor standing with mounting bolts
Dimensions	Customizable as per requirement

Components
Circuit Breakers	MCCBs (Molded Case Circuit Breakers) / ACBs (Air Circuit Breakers)
Fuse Units	HRC (High Rupturing Capacity) fuse units
Switches	Isolators and changeover switches
Indicators	LED type phase indication lamps
Meters	Digital multifunction meters for voltage, current, power, and energy
Surge Protection Devices	SPD for transient voltage protection
Terminals	Heavy-duty terminal blocks

Environmental Conditions
Ambient Temperature	-5°C to +50°C
Relative Humidity	Up to 95% non-condensing
Installation Altitude	Up to 2000 meters above sea level without deratingg

Standards and Compliance
Design and Construction	IEC 61439-1 & 2
Degree of Protection	IEC 60529
Short Circuit Rating	IEC 60947-2
Type Tests	Temperature rise, short circuit withstand, dielectric strength, and degree of protection tests

Safety Features
Interlocks	Mechanical and electrical interlocks to prevent unauthorized access
Earthing	Proper earthing for safety and protection against electrical faults
Lockable Doors	Provision for padlocking to ensure security
Gland Plates	Removable gland plates for easy cable termination

Labelling & Warning Labels
Engraving Name Plates	Durable, engraved nameplates for clear component identification and panel labeling.
Warning Labels	Prominently displayed warning labels for high voltage, arc flash hazards, and operational cautions as per relevant safety standards.

Additional Features
Anti-condensation Heaters	To prevent moisture accumulation
Ventilation	Louvers with filters for proper air circulation
Cable Management	Cable trays and cleats for organized cable routing
Documentation	Comprehensive user manual with wiring diagrams and installation instructions

Customization Options
Enclosure Material	Stainless steel for corrosive environments
Finish	Custom colors and finishes
Components	Specific brands and types of electrical components as per customer preference
Control Options	Integration with SCADA systems for remote monitoring and control

These specifications ensure that the Flame Proof Control Panels by Invent Controls are robust, reliable, and suitable for a wide range of electrical distribution applications, providing optimal performance and safety.

Industry Applications of Flame Proof Control Panel Boards

Flame Proof Control Panel Boards by Invent Controls are designed to ensure safety in hazardous environments where there is a risk of explosion due to flammable gases, vapors, or dust. These control panels are crucial across various industries to prevent ignition and ensure operational safety. Here are the key industry applications and benefits:

1. Oil and Gas Industry:

Application: Managing control systems for drilling rigs, refineries, pipelines, and storage facilities.

Benefits: Ensures safe operation in explosive atmospheres, prevents ignition of flammable substances, and complies with industry safety standards.

Key Features: Explosion-proof enclosures, robust construction, integrated safety interlocks, and compliance with ATEX and IECEx standards.

2. Chemical and Petrochemical Plants:

Application: Controlling processes in chemical production, petrochemical refining, and storage facilities.

Benefits: Prevents explosions in environments with hazardous chemicals, ensures process safety, and supports regulatory compliance.

Key Features: Corrosion-resistant materials, gas-tight seals, real-time monitoring, and customizable configurations for specific chemical processes.

3. Mining Industry:

Application: Operating equipment in underground and surface mining operations where explosive gases or dust are present.

Benefits: Protects workers and equipment from explosive hazards, ensures uninterrupted mining operations, and complies with mining safety regulations.

Key Features: Heavy-duty design, dust-tight enclosures, integration with mining control systems, and enhanced durability.

4. Pharmaceutical Industry:

Application: Managing processes in pharmaceutical manufacturing and research facilities where flammable solvents are used.

Benefits: Ensures safe handling of volatile substances, prevents contamination from explosions, and supports cleanroom standards.

Key Features: Easy-to-clean surfaces, explosion-proof components, integration with laboratory control systems, and compliance with GMP standards.

5. Food and Beverage Industry:

Application: Controlling processes in environments where combustible dust (e.g., sugar, flour) is present.

Benefits: Prevents dust explosions, ensures food safety, and complies with industry hygiene standards.

Key Features: Smooth surfaces to prevent dust accumulation, dust-tight enclosures, real-time dust level monitoring, and easy maintenance.

6. Textile Industry:

Application: Managing operations in textile mills and processing plants where flammable fibers and dust are present.

Benefits: Protects against dust explosions, ensures worker safety, and supports continuous production.

Key Features: Anti-static materials, dust-tight enclosures, integration with textile machinery, and explosion-proof lighting.

7. Paint and Coatings Industry:

Application: Operating equipment in paint manufacturing, mixing, and application facilities where flammable vapors are present.

Benefits: Prevents ignition of flammable vapors, ensures worker safety, and complies with industry safety standards.

Key Features: Ventilation integration, explosion-proof motors and switches, real-time monitoring, and compliance with NFPA standards.

8. Agricultural Industry:

Application: Controlling grain handling and storage systems where combustible dust is present.

Benefits: Prevents grain dust explosions, ensures safe storage and handling, and supports continuous agricultural operations.

Key Features: Dust-tight enclosures, real-time dust level monitoring, robust construction, and integration with agricultural control systems.

9. Aerospace Industry:

Application: Managing processes in facilities where flammable materials and gases are used in manufacturing and testing.

Benefits: Ensures safe handling of explosive materials, supports high-precision manufacturing, and complies with aerospace safety standards.

Key Features: High precision control, explosion-proof components, integration with aerospace manufacturing systems, and compliance with AS9100 standards.

10. Power Generation:

Application: Operating equipment in power plants, especially those using natural gas or coal where explosive atmospheres may occur.

Benefits: Ensures safe power generation, prevents explosions, and supports continuous power supply.

Key Features: Explosion-proof design, integration with plant control systems, real-time monitoring, and compliance with industry safety standards.

Flame Proof Control Panel Boards from Invent Controls are engineered to meet the stringent safety requirements of various industries, ensuring reliable and safe operations in hazardous environments. They incorporate advanced safety features and robust construction to prevent ignition and ensure compliance with regulatory standards.

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