Invent Controls Pvt Ltd

Instrument Control Panels

What is Instrument Control Panels?

Instrument Control Panel Boards are essential units designed to house and organize various instruments and control devices used for monitoring and controlling industrial processes. These panels provide a centralized interface for operators to access and manage instrumentation such as sensors, gauges, switches, and controllers that measure parameters like temperature, pressure, flow, and level. Instrument Control Panels ensure accurate data collection, real-time monitoring, and precise control of process variables, enhancing the efficiency and safety of industrial operations. They are widely used in industries like oil and gas, petrochemicals, pharmaceuticals, and manufacturing, where maintaining optimal process conditions is critical. By integrating and protecting instrumentation, these panels facilitate streamlined operations, improved process control, and ease of maintenance.

Instrument control Panels @ Invent

Invent Controls Private Limited specializes in Instrument Control Panel Boards designed to provide precise control and monitoring of various instrumentation and process control systems. Our panels are engineered to support a wide range of industrial applications, ensuring optimal performance, accuracy, and reliability. These panels integrate seamlessly with existing systems, offering centralized control for complex processes in industries such as oil and gas, pharmaceuticals, water treatment, and manufacturing.

Each Instrument Control Panel Board is built with high-quality materials and advanced components to ensure durability and long-term performance in demanding environments. Our panels are customizable to meet specific client needs, featuring user-friendly interfaces and comprehensive safety features to protect both equipment and personnel. At Invent Controls, we combine technical expertise with a commitment to innovation, delivering solutions that enhance operational efficiency and precision. Trust Invent Controls Private Limited for state-of-the-art Instrument Control Panel Boards that meet the highest standards of quality and reliability, tailored to your unique industrial requirements.

Special Features

Special Features of Invent Controls Private Limited Instrument Control Panel Boards

Instrument Control Panel Boards

Invent Controls Private Limited offers precision-engineered Instrument Control Panel Boards, designed to provide accurate control and monitoring for various industrial applications. Here are the key features:

High Precision Control: Our instrument control panels offer high precision control and monitoring capabilities, ensuring accurate operation of industrial processes and systems.

Robust Construction: Built with durable materials, our panels are designed to withstand harsh industrial environments, providing reliable performance and longevity.

Customizable Configurations: We offer customizable configurations to meet specific operational requirements. Our panels can be tailored with various instruments, sensors, and control devices to suit your unique needs.

Advanced Monitoring Systems: Equipped with state-of-the-art monitoring systems, our instrument control panels provide real-time data on process parameters, enabling proactive maintenance and efficient operation.

User-friendly Interface: Featuring an intuitive interface, our panels are easy to operate and monitor. Clear displays and controls simplify the management of complex industrial processes.

Safety Features: Safety is a top priority in our design. Our panels include features such as overcurrent protection, short circuit protection, and emergency shutdown mechanisms to ensure safe operation.

Energy Efficiency: Designed for energy efficiency, our panels optimize power usage, reducing operational costs while maintaining high performance.

Remote Monitoring and Control: Optional remote monitoring capabilities enable operators to monitor and control processes from a centralized location or via secure networks, enhancing operational flexibility.

Compact Design: Our panels are designed to maximize space efficiency, making them ideal for installations where space is limited.

Compliance and Certification: Our instrument control panels comply with international standards and certifications, ensuring high quality and adherence to safety and performance regulations.

Comprehensive Support Services: We provide comprehensive support services, including design consultation, installation, commissioning, and ongoing technical support. Our team of experts is dedicated to ensuring the optimal performance and reliability of your instrument control panels.

For more information on our Instrument Control Panel Boards and how they can enhance your industrial processes, please contact us or visit our contact page.

Instrument Control Panel Boards are designed to house and control various instrumentation and control devices. These panels are used in industrial processes for monitoring and controlling parameters such as pressure, temperature, flow, and level. They are essential for maintaining the efficiency and safety of automated systems in industries like oil and gas, chemical, pharmaceutical, and manufacturing.

General Overview

Electrical Specifications
Rated Voltage	Up to 415V AC, 50/60 Hz
Rated Current	Up to 800A
Short Circuit Rating	50kA for 1 second
Busbar Material	Electrolytic grade copper/aluminum
Busbar Configuration	Three-phase and neutral with Earth
Insulation Level	1000V AC
Cable Entry	Top/bottom entry as per customer requirements
Internal Wiring	PVC insulated copper cables
Protection Class	IP55 (Outdoor), IP65 (Indoor)

Mechanical Specifications
Enclosure Material	CRCA (Cold Rolled Close Annealed) sheet steel
Panel Thickness	Doors: 2.0 mm Side Panels: 1.6 mm Base: 3.0 mm
Finish	Powder-coated with epoxy polyester
Color	RAL 7032 (or as specified by the customer)
Mounting	Floor standing with mounting bolts
Dimensions	Customizable as per requirement

Components
Circuit Breakers	MCCBs (Molded Case Circuit Breakers) / ACBs (Air Circuit Breakers)
Fuse Units	HRC (High Rupturing Capacity) fuse units
Switches	Isolators and changeover switches
Indicators	LED type phase indication lamps
Meters	Digital multifunction meters for voltage, current, power, and energy
Surge Protection Devices	SPD for transient voltage protection
Terminals	Heavy-duty terminal blocks

Environmental Conditions
Ambient Temperature	-5°C to +50°C
Relative Humidity	Up to 95% non-condensing
Installation Altitude	Up to 2000 meters above sea level without deratingg

Standards and Compliance
Design and Construction	IEC 61439-1 & 2
Degree of Protection	IEC 60529
Short Circuit Rating	IEC 60947-2
Type Tests	Temperature rise, short circuit withstand, dielectric strength, and degree of protection tests

Safety Features
Interlocks	Mechanical and electrical interlocks to prevent unauthorized access
Earthing	Proper earthing for safety and protection against electrical faults
Lockable Doors	Provision for padlocking to ensure security
Gland Plates	Removable gland plates for easy cable termination

Labelling & Warning Labels
Engraving Name Plates	Durable, engraved nameplates for clear component identification and panel labeling.
Warning Labels	Prominently displayed warning labels for high voltage, arc flash hazards, and operational cautions as per relevant safety standards.

Additional Features
Anti-condensation Heaters	To prevent moisture accumulation
Ventilation	Louvers with filters for proper air circulation
Cable Management	Cable trays and cleats for organized cable routing
Documentation	Comprehensive user manual with wiring diagrams and installation instructions

Customization Options
Enclosure Material	Stainless steel for corrosive environments
Finish	Custom colors and finishes
Components	Specific brands and types of electrical components as per customer preference
Control Options	Integration with SCADA systems for remote monitoring and control

These specifications ensure that the Instrument Control Panels by Invent Controls are robust, reliable, and suitable for a wide range of electrical distribution applications, providing optimal performance and safety.

Industry Applications of Instrument Control Panel Boards

Instrument Control Panel Boards manufactured by Invent Controls are critical for monitoring and controlling various processes and instruments in industrial settings. These control panels play a crucial role in ensuring accuracy, reliability, and efficiency in different industry applications. Here are key industries where Instrument Control Panel Boards are extensively used:

1. Manufacturing Industry:

Application: Monitoring and controlling machinery, production lines, and industrial processes.

Benefits: Ensures precise process control, improves productivity, and reduces downtime.

Key Features: PLC (Programmable Logic Controller) integration, HMI (Human Machine Interface) for operator control, real-time data logging, and fault diagnostics.

2. Pharmaceutical Industry:

Application: Monitoring and controlling equipment in pharmaceutical manufacturing, including reactors, mixers, and filling machines.

Benefits: Ensures compliance with regulatory standards (e.g., FDA), maintains product quality, and enhances process efficiency.

Key Features: Cleanroom-compatible design, validation documentation support, recipe management, and batch control.

3. Chemical Processing:

Application: Managing chemical reactors, distillation units, and blending systems in chemical manufacturing plants.

Benefits: Enables precise control of chemical processes, ensures safety, and minimizes chemical waste.

Key Features: Hazardous area certification, integration with SCADA systems, batch processing capabilities, and remote monitoring.

4. Oil and Gas Industry:

Application: Monitoring and controlling pipelines, drilling rigs, and refinery processes.

Benefits: Enhances operational efficiency, ensures safety in hazardous environments, and reduces environmental impact.

Key Features: Explosion-proof design, remote telemetry, flow meter integration, and compliance with industry standards (e.g., API).

5. Power Generation and Distribution:

Application: Controlling power generation equipment, substations, and distribution networks.

Benefits: Ensures stable electricity supply, improves grid reliability, and supports renewable energy integration.

Key Features: SCADA integration for real-time monitoring, load management, fault detection, and energy efficiency optimization.

6. Water and Wastewater Treatment:

Application: Monitoring and controlling pumps, valves, and treatment processes in water and wastewater treatment plants.

Benefits: Ensures regulatory compliance, optimizes chemical usage, and improves operational efficiency.

Key Features: PLC-based control systems, remote access for troubleshooting, data logging for regulatory reporting, and alarm management.

7. Food and Beverage Processing:

Application: Managing food processing equipment, packaging lines, and fermentation processes.

Benefits: Maintains food safety standards, enhances production efficiency, and ensures product consistency.

Key Features: Hygienic design, recipe management, CIP (Clean-in-Place) integration, and compliance with food safety regulations (e.g., HACCP).

8. Automotive and Aerospace Manufacturing:

Application: Controlling robotic assembly lines, CNC machines, and quality control systems.

Benefits: Ensures high precision manufacturing, reduces cycle times, and improves product quality.

Key Features: Robust industrial PC interfaces, servo motor control, vision system integration, and MES (Manufacturing Execution System) connectivity.

9. Mining and Minerals Processing:

Application: Monitoring and controlling crushers, conveyors, and mineral processing equipment.

Benefits: Enhances safety in rugged environments, optimizes throughput, and reduces operational costs.

Key Features: Vibration-resistant design, conveyor belt control, ore grade monitoring, and real-time process optimization.

10. Research and Development Laboratories:

Application: Controlling experimental equipment, climate chambers, and analytical instruments in research laboratories.

Benefits: Supports scientific research, ensures precise experimental conditions, and maintains data integrity.

Key Features: PID control algorithms, data acquisition systems, environmental sensor integration, and compliance with laboratory standards.

Instrument Control Panel Boards from Invent Controls are tailored to meet the specific needs of each industry, providing reliable and precise control over critical processes and equipment. They incorporate advanced technologies and robust design features to ensure operational efficiency, safety, and compliance with industry standards.